PowerFlex 750-Series Products with TotalFORCE Control

Summary of Changes

Download Firmware, AOP, EDS, and Other Files

Additional Resources

Qualified Personnel

Personal Safety

Class 1 LED Product

Product Safety

Electrostatic Discharge Icon

Remove Power from the System for Frames 5, 6 and 6L

Remove Power from the System for Frames 7...15

Renewal Kits for PowerFlex 755T Products with Corrosive Gas Protection (XT)

Dielectric Grease Application (XT)

Installation Tools

Software Tools

Hardware Installation Diagrams

Fastener Torque Sequences

Recommended Preventative Maintenance

Shock Events

Maintenance of Industrial Control Equipment

Maintenance of Solid-state Devices

Inspect Air Filters and Vents for Maintenance

Inspect Fan Assemblies for Maintenance

Inspect Circuit Boards, Wire Harnesses, and Fiber-optic Cables for Maintenance

Inspect Frame 6L Coolant Hoses for Maintenance

Liquid Cooling System Requirements

Drive Coolant Requirements

Biocide

Drive Cooling Loop Specifications

Perform Forward and Reverse Biased IGBT/Diode Tests

Test AC Input Link Fuses

Test DC link Fuses

Test Frame 7 Component Fuses

Test Frame 8...15 Component Fuses

Frame 5 Kits

Remove and Install the Frame 5 Cover

Remove and Install the Control Pod HIM Cradle with DPI Connector (XT) for Frames 5, 6, and 6L

Remove and Install the Main Control Circuit Board (XT) for Frames 5, 6, and 6L

Remove and Install the Main Control Circuit Board (Standard) for Frames 5 and 6

Remove and Install the Stirring Fan Assembly for Frame 5

Remove and Install the Heatsink Fan Assembly for Frame 5

Remove and Install the Fan Power Supply Circuit Board for Frame 5

Remove and Install the PE Jumper for Frame 5

Remove and Install the Power Feedback Circuit Board and Bracket - Frame 5

Remove and Install the LCL Filter Capacitor - Frame 5

Frame 6 Kits

Remove and Install the Frame 6 Cover

Remove and Install the Control Pod HIM Cradle with DPI Connector (XT) for Frames 5, 6, and 6L

Remove and Install the Main Control Circuit Board (XT) for Frames 5, 6, and 6L

Remove and Install the Main Control Circuit Board (Standard) for Frames 5 and 6

Remove and Install the Stirring Fan Assembly - Frame 6

Remove and Install the Heatsink Fan Assembly - Frame 6

Remove and Install the DR and PE-A (EMC and MOV) Jumper - Frame 6

Remove and Install the Fan Power Supply Circuit Board - Frame 6

Remove and Install the LCL Filter Capacitor - Frame 6

Frame 6L Kits

Remove and Install the Frame 6L Cover

Remove and Install the Control Pod HIM Cradle with DPI Connector (XT) for Frames 5, 6, and 6L

Remove and Install the Main Control Circuit Board (XT) for Frames 5, 6, and 6L

Remove and Install the Stirring Fan 1 Assembly - Frame 6L

Remove and Install the Stirring Fan 2 Assembly - Frame 6L

Remove and Install the Power Structure Fan Assembly - Frame 6L

Remove and Install the Filter Section Fan Assembly - Frame 6L

Remove and Install the Fan Power Supply Circuit Board - Frame 6L

Remove and Install the Coolant Hose - Frame 6L

Remove and Install the DR and PE-A (EMC and MOV) Jumper - Frame 6L

Remove and Install the Power Feedback Circuit Board and Bracket - Frame 6L

Remove and Install the LCL Filter Capacitor - Frame 6L

Frame 7 Kits

Remove and Install the IP54 Roof Vent Filters for Frames 7 and 8...15

Remove and Install the IP54, 800/1000 mm Wide Door Vent Filters for Frames 7 and 8...15

Remove and Install the IP21, 800/1000 mm Wide Door Vent Filters for Frames 7 and 8...15

Remove and Install the Control Pod Cover for Frame 7

Remove and Install the Control Pod HIM Cradle with DPI Connector (XT) for Frame 7

Remove and Install the Control Pod Printed Circuit Board Fan Assembly for Frame 7

Remove and Install the Main Control Circuit Board (XT) for Frame 7

Remove and Install the Backplane Circuit Board (XT) for Frames 7 and 8...15

Remove and Install the Fiber Transceiver Circuit Board (XT) for Frames 7 and 8...15

Remove and Install the Control Pod (XT) for Frame 7

Remove and Install the Main Control Circuit Board (Standard) for Frame 7

Remove and Install the Control Pod (Standard) for Frame 7

Remove and Install the LCL Filter/Power Module Heatsink Fan Assembly for Frame 7

Remove and Install the Protective Guard for Frame 7

Remove and Install the AC Common Mode Filter Circuit Board for Frame 7

Remove and Install the 240V Power Distribution Fuse (FH2) for Frame 7

Remove and Install the AC Precharge Control Circuit Board Fuse (FH3) for Frame 7

Remove and Install the Control Transformer Fuses (FH4) for Frame 7

Remove and Install the AC Precharge Fused Disconnect (FD1) Fuses for Frame 7

Remove and Install the AC Precharge Control Circuit Board for Frames 7

Remove and Install the DC Link Fuses for Frame 7

Remove and Install a Power Module for Frame 7

Remove and Install the Power Layer Interface Circuit Board for Frame 7

Remove and Install the Power Interface Circuit Board for Frame 7

Remove and Install the AC Input Link Fuses for Frame 7

Remove and Install the LCL Filter Module for Frame 7

Remove and Install the Current Sense Circuit Board for Frame 7

Frames 8…15 Control Bay and Control Pod Kits

Remove and Install the IP21/IP54 Roof Vent Filter for Frames 8...15

Remove and Install the IP21/IP54 Roof Vent Fan for Frames 8...15

Remove and Install the IP21/IP54 Door Vent Filter for Frames 8...15

Remove and Install the Control Bay Roof Fan 240V Control Power Fuse (FH1) for Frames 8...15

Remove and Install the Control Pod Cover for Frames 8...15

Remove and Install the Control Pod HIM Cradle with DPI Connector (XT) for Frames 8...15

Remove and Install the Main Control Circuit Board (XT) for Frames 8...15

Remove and Install the Backplane Circuit Board (XT) for Frames 7 and 8...15

Remove and Install the Fiber Transceiver Circuit Board (XT) for Frames 7 and 8...15

Remove and Install the Fiber-optic Interface Circuit Board for Frames 8...15

Remove and Install the Control Pod Printed Circuit Board Fan Assembly for Frames 8...15

Remove and Install the Control Pod (XT) for Frames 8...15

Remove and Install the Main Control Circuit Board (Standard) for Frames 8...15

Remove and Install the Control Pod (Standard) for Frames 8...15

Frames 8…15 Input Bay Kits

Remove and Install the IP21/IP54 Roof Vent Filter for Frames 8...15

Remove and Install the IP21/IP54 Roof Vent Fan for Frames 8...15

Remove and Install the IP54/IP21, 400/600 mm Wide Door Vent Filters for Frames 8...15

Remove and Install the IP21, 800/1000 mm Wide Door Vent Filters for Frames 7 and 8...15

Remove and Install the IP54, 800/1000 mm Wide Door Vent Filters for Frames 7 and 8...15

Remove and Install the IP54/IP21, 1000 mm Wide Door Vent Fan for Frames 8...15

Remove and Install the Input Bay Guard for Frames 8...15

Remove and Install the AC Precharge Control Circuit Board for Frames 8...15

Remove and Install the AC Precharge Time Delay Relay for Frames 8...15

Remove and Install the AC Precharge TVSS Module for Frames 8...15

Remove and Install the AC Precharge Control Circuit Board Fuses (FH1) for Frames 8...15

Remove and Install the Input Bay 240V Power Distribution Fuse (FH2) for Frames 8...15

Remove and Install the Input Bay Roof Fan 240V Control Power Fuse (FH3) for Frames 8...15

Remove and Install the Control Transformer Fuses (FH4...FH7) for Frames 8...15

Remove and Install the AC Precharge Fused Disconnect (FD1) Fuses for Frames 8...15

Remove and Install the AC Precharge Circuit Breaker - Frame 8

Control Transformers

Frames 8…15 Power Bay Kits

Remove and Install the IP54 Roof Vent Filters for Frames 7 and 8...15

Remove and Install the IP54 Roof Vent Fan Fuse for Frames 8...15

Remove and Install the IP54 Roof Vent Fan for Frames 8...15

Remove and Install the IP54, 400/600 mm Wide Door Vent Filters for Frames 8...15

Remove and Install the IP21, 400/600 mm Wide Door Vent Filter for Frames 8...15

Remove and Install the IP54, 800/1000 mm Wide Door Vent Filters for Frames 7 and 8...15

Remove and Install the IP21, 800/1000 mm Wide Door Vent Filters for Frames 7 and 8...15

Remove and Install the DC Precharge Module Disconnect Handle and Shaft for Frames 8...15

Remove and Install the DC Precharge Module for Frames 8...15

Remove and Install the DC Precharge Circuit Board for Frames 8...15

Remove and Install the DC Precharge Module Fuses for Frames 8...15

Remove and Install the Power Bay Guard for Frames 8...15

Remove and Install the DC Link Fuses for Frames 8...15

Remove and Install a Power Module for Frames 8...15

Remove and Install the Power Module PE-B1 Power Jumper for Frames 8...15

Remove and Install the Power Module Circuit Board Tray for Frames 8...15

Remove and Install the Power Layer Interface Circuit Board for Frames 8...15

Remove and Install the Power Interface Circuit Board for Frames 8...15

Remove and Install the Power Module Balance Resistors for Frames 8...15

Remove and Install the Power Module Current Sensors for Frames 8...15

Remove and Install the Power Module Gate Driver Circuit Board for Frames 8...15

Remove and Install a LCL Filter Module from the Enclosure for Frames 8...15

Remove and Install the AC Input Link Fuses for Frames 8...15

Remove and Install the LCL Filter Capacitor Assembly for Frames 8...15

Remove and Install the LCL Filter Module AC Common Mode Filter Circuit Board for Frames 8...15

Remove and Install the LCL Filter Module Current Sense Circuit Board for Frames 8...15

Remove and Install the LCL Filter or Power Module Heatsink Fan Fuse for Frames 8...15

Remove and Install the LCL Filter or Power Module Heatsink Fan Assembly for Frames 8...15

Remove and Install the Torque Accuracy Module for Frames 8...15

Remove and Install the DC Bus Conditioner for Frames 8...15

Frames 8...15 Wire Entry/Exit Bay Kits

Remove and Install the IP54/IP21, 400/600 mm Wide Door Vent Filters for Frames 8...15

Remove and Install the IP54, 800/1000 mm Wide Door Vent Filters for Frames 7 and 8...15

Remove and Install the IP54/IP21, 400/800 mm Wide Door Vent Exhaust Fan and Filter Assembly for Frames 8...15

Remove and Install the Wire Bay Thermal Switch for Frames 8...15

Before You Apply Power to Frames 5, 6, and 6L

Before You Apply Power to Frames 7...15

Measure No-load DC Bus Voltage and Output Current

PowerFlex 755TR LCL Filter Module Schematic Diagrams for Frames 7...15

PowerFlex 755TR Power Module Schematic Diagrams for 7...15

PowerFlex 755T DC Precharge Module Schematic Diagram

PowerFlex 755T DC Bus Conditioner Schematic Diagram for Frames 8…15

PowerFlex 755T AC Precharge Schematic Diagram for Frame 7

PowerFlex 755T AC Input Bay Schematic Diagrams for Frames 8...12

PowerFlex 755TL/TR Drives Schematic Diagrams for Frames 5...12 and 6L

PowerFlex 755TM Regenerative Bus Supply Schematic Diagrams for Frames 6 and 8...12

PowerFlex 755TM Common Bus Inverters for Frames 8...12

PowerFlex 755T Entry and Exit Wire Bays for Frames 8...12