Liquid Cooling System Requirements

Proper liquid cooling is critical to frame 6L drive operation and reliability. This section provides an overview of the types of drive cooling loops, drive coolant requirements, and cooling loop connections for the
PowerFlex®
755TR liquid-cooled drive power structure.

Liquid-to-Liquid Heat Exchanger Cooling Loop

The liquid-to-liquid heat exchanger uses a heat transfer plate to transfer heat from one liquid to another. This method requires a stable water supply from the user.
Drive and Liquid-to-Liquid Heat Exchanger Plumbing Arrangement
Image showing liquid cooled PowerFlex drive plumbing connections to a heat exchanger.
A
PowerFlex®
755TR frame 6L drive.
B
Flow indicator.
C
Hose kit.
D
Customer connections to facility water supply.
E
Liquid-to-liquid heat exchanger.
The following figure shows a cooling loop diagram for a typical liquid-to-liquid heat exchanger.
Liquid-to-Liquid Heat Exchanger Plumbing Diagram
Image showing liquid cooled PowerFlex drive in a typical heat exchanger cooling loop.
A
PowerFlex®
755TR frame 6L drive.
B
Ambient temperature sensor.
C
Reservoir.
D
Level switch.
E
Pump.
F
Flow switch.
G
Coolant temperature sensor.
H
Facility water supply.
I
Strainer.
J
Control valve.
K
Liquid-to-liquid heat exchanger.
This is a list of the main components of the liquid-to-liquid heat exchanger cooling loop.
Part Name
Description
Ambient sensor
Senses the ambient temperature used for the dew point control.
Control valve
Controls the supply loop water flow.
Drive coolant flow switch
Measures the drive coolant flow rate.
Drive coolant temperature sensor
Senses the drive coolant temperature used for the dew point control.
Heat exchanger plate
Transfers heat from the drive loop to the supply loop.
Level switch
Senses the level of coolant in the reservoir.
Pump and motor
Circulates drive coolant.
Reservoir
Stores drive coolant.
Strainer
Filters particles from the supply water.
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